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N95 folding mask forming making M/C

Model:KQZ02 series

Brand:ASCEN

Delivery Time:7 days

Desciption:

N95 folding mask forming masking machine machine is mainly used for automatic forming of folding masks: the whole roll of fabric is unrolled and driven by rollers.the nose bridge bar cutting and inlaying unit sending,cutting and inlaying mas

Product Details
N95 folding mask forming masking machine machine is mainly used for automatic forming of folding masks: the whole roll of fabric is unrolled and driven by rollers.the nose bridge bar cutting and inlaying unit sending,cutting and inlaying mask nose bridge bar into the inter layer before cylinder press.and then the fabric is formed by ultrasonic pressing and the outer contour is cut in two steps to complete the folding mask forming. This N95 mask forming step is simple, the molding efficiency is high, and the equipment is stable. Enter the next step manually. 
 
Main Feature:
N95 mask forming making machine adopts JAPAN MISTUBISHI brand PLC,SERVO MOTOR,SERVO DRIVER,INVERTER,SENSOR,etc. Excellent stable electronic control system. 
 
1. Woven Roll Feeding Station
Automatically Unwinding roll woven material, three or more layers of non-woven, one layer of flannelette
 
2. Impression Cylinder Presser
Use custom designed mould cylinder to Press together multiple layers of woven at the same time Knurled cut out mask pattern sample by ultrasonic wave device 
 
3.Nose bridge bar cutting and inlaying unit
Mask forming making system sending,cutting and inlaying mask nose bridge bar into the inter layer before cylinder press
 
4. Mask woven hob cutter unit
Final step on semi-auto machine which cuts the woven into pieces and automatically collect the  waste woven
 
N95 mask making machine work flow:
1.Mask non-woven roll material unwinding and feeding 
 
2.N95 mask nose bridge bar cutting and inserting 
 
3.Rolling drawing and Ultrasonic welding for blank shape fusion 
 
4.Edge material collection

     To build a mask production line, at first you need to confirm which type mask you want to produce and then to confirm the mask production line solution, if you don't know which type solution is best for your invest budget or your output,and don't know how to do the budget for mask production cost.
     Please click here Mask production line solution, you will know how to choose the best mask production system for your factory. 
 If you want to know the budget to build the face mask masking line, Please inquiry our ASCEN engineer team.
N95 mask forming making machine
 
Specification
 
Machine name N95 mask forming making machine
Machine Material Health Level Stainless Steel
Dimension 3950mm(L)*850mm(W)*2100mm(H)
Weight 500KGS
Controlling PLC Programming and Servo Motors
Welding Systems Ultrasonic Wave
Steady Capacity 60-120 pcs/min
Voltage AC 3P 380/220V 50/60HZ (Customizable)
Air Pressure 0.6-0.7Mpa
Power Consumption 5KW
Operator 1 or 2


Main structure of N95 mask making equipment
NO Part name Quantity
1 Filter cloth / filter cotton / absorbent material rack 1 sets
2 Roller driven feeding mechanism 1 sets
3 Pattern forming welding mechanism 1 sets
4 Outer wheel cutting mechanism 1 sets
5 Welding mould and fixture for nose beam 1 sets
6 Bridge welding machine 1 sets
7 C-shaped mold + clamping tool 1 sets
8 C-shaped standard machine 1 sets
9 Hand held ear belt welding machine + mold 1 sets
10 operation panel 1 sets


Material and product specifications applicable to FFP2 medical mask making equipment
project Number of hanging axle width (mm) Outer diameter of coil material (mm) Inner diameter of barrel (mm) weight
Non-woven fabrics 4 or 5 155~160  Ø 500  Ø 76.2 Max 15kg
Melt blown fabric To be judged in advance 6-8mm  Ø 500  Ø 76.2 Max 25kg
 
Nose bar Length 85mm 160*3 - - 10N-


N95 masking machine configuration list of main components
NO Product Name Brand and origin
1 PLC + touch screen control system Delta
2 servo system Delta
3 Ultrasonic transducer From China
4 Ultrasonic electric control system From China
5 Welding wheel DC53
6 Solenoid valve Adek (Taiwan)
7 Cylinder Adek (Taiwan)
8 Ultrasonic steel mold Die steel (Taiwan)
9 Cold cutter + profiling die CNC computer carving and profiling


List of vulnerable parts

NO Name Specifications Quantity life span
1 Ultrasonic welding joint of main machine of laminating machine 15/25mm 1 sets 20-300.000PCS
2 Ultrasonic steel mold of the main machine of the laminating machine 15/25mm 1 sets 40-500,000PCS

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